Affordable machined prototypes and production parts are available for any order size.

Ordering & Delivery FAQ

How do I get a quote and what file formats do you accept?

Please upload your 3D CAD files (STEP, X_T, IGES) and 2D drawings (PDF, DWG) via our quote form. 3D files are used for pricing and programming, while 2D drawings are required to specify tolerances, threads, and surface finishes. We typically quote within 2-8 hours.

Do you offer Design for Manufacturability (DFM) analysis?

Yes. Every quote includes a complimentary DFM review. Our engineers analyze your design for manufacturability issues (thin walls, undercuts, sharp corners) and suggest modifications to reduce cost and risk.

Do you have a Minimum Order Quantity (MOQ)?

No. We strictly have No MOQ. We support the entire product lifecycle, from 1 single prototype to 10,000+ production parts.

How does Boona differ from automated quoting bots (like Protolabs)?

While bots are fast, they often reject complex parts. Boona uses a “Human-Centric” review process. Our expert engineers personally review your files to find creative ways to manufacture complex geometries that automated systems might flag as “impossible.”

Is my intellectual property (IP) safe?

Absolutely. We conform to strict international IP protection standards. We are happy to sign a Non-Disclosure Agreement (NDA). Your files are encrypted and never shared with third parties.

What is your standard Lead Time?
  • 3D Printing: 1-3 days.

  • CNC Machining: 3-5 days (Prototype), 10-15 days (Production).

  • Sheet Metal: 5-7 days.

  • Vacuum Casting: 10-12 days.

  • Injection Molding: 2-5 weeks (T1 Sample).

Can you work from a physical sample (Reverse Engineering)?

Yes. If you don’t have CAD files, you can send us the physical part. We offer 3D Scanning and Reverse Engineering services to create the 3D data needed for manufacturing.

Do you handle assembly and kitting?

Yes. We install Helicoils, inserts, O-rings, and assemble multi-component products. We can also apply custom labels and barcoding.

What are your standard CNC tolerances?

We follow ISO 2768-m (Medium).

  • Metals: ±0.1mm (±0.004″).

  • Plastics: ±0.05mm – ±0.1mm.

  • High Precision: We can achieve ±0.005mm – ±0.01mm for critical features (like bearing bores) if specified on your 2D drawing.

What is the difference between 3-Axis and 5-Axis machining?
  • 3-Axis: Good for simple flat parts.

  • 5-Axis: The cutter moves on X, Y, Z, A, B axes simultaneously. Essential for complex organic shapes (impellers) and machining 5 sides of a part in a single setup to maintain high positional accuracy.

How do you handle sharp internal corners?

CNC tools are round (rotating). We cannot machine a sharp 90° internal corner. There will always be a radius equal to the tool radius.

  • Design Tip: Add a fillet radius or use a “Dog-bone” relief if a square part needs to fit inside.

Aluminum 6061 vs. 7075: Which to choose?
  • 6061-T6: Standard choice. Weldable, corrosion-resistant. Good for enclosures.

  • 7075-T6: “Aerospace grade.” High strength (comparable to steel) and hardness. Hard to weld. Good for high-stress gears and shafts.

What surface finishes can you achieve (Ra)?
  • As-Machined: Ra 1.6 – 3.2μm (Visible tool marks).

  • Smooth Machined: Ra 0.8 – 1.6μm.

  • Polished: Ra < 0.4μm (Mirror finish).

  • Optical Polish: Ra < 0.05μm (Diamond polish).

Can you machine hard metals?

Yes. We machine Stainless Steel (17-4PH, 316L), Titanium (Ti-6Al-4V), Inconel 718, and Tool Steel.

What is the maximum part size for CNC?
  • Milling: 2000 x 800 x 600 mm.

  • Turning: Diameter up to 500 mm.

Do you tap threads?

es. We support standard metric (M) and imperial (UNC/UNF) threads. We also install Helicoil inserts for stronger threads in soft metals (Aluminum/Magnesium).

Which 3D printing technology should I use?
  • SLA (Resin): High detail, smooth surface. Best for visual prototypes.

  • SLS (Nylon Powder): Strong, functional parts without support structures.

  • MJF (HP Multi Jet Fusion): Best for low-volume production of functional Nylon PA12 parts.

  • DMLS (Metal): For complex metal geometries.

Are 3D printed parts watertight?
  • SLA: Naturally watertight.

  • SLS/MJF: Inherently porous. To make them watertight/airtight, we offer Vapor Smoothing or epoxy infiltration.

What is the difference between Prototyping and Production printing?
  • Prototyping (FDM/SLA): Focus on fit and form. Parts may be anisotropic (weaker in Z-axis).

  • Production (SLS/MJF/DMLS): Focus on strength. Parts are isotropic (strong in all directions), comparable to injection molding.

Can you print threads?

We do not recommend printing threads directly as they are brittle. We recommend designing pilot holes and letting us tap them manually, or using Heat-Set Inserts.

What is the layer resolution?
  • SLA: 0.05 – 0.10 mm.

  • SLS/MJF: 0.08 – 0.12 mm.

  • DMLS: 0.02 – 0.06 mm.

Do you offer "Vapor Smoothing"?

Yes. Vapor smoothing (for SLS/MJF) chemically melts the outer surface to seal pores, creating a smooth, glossy, watertight finish similar to injection molding.

Who owns the mold?

You do. Once you pay for the tooling, it is your property. We store and maintain it for free at our facility for its lifetime.

What is the difference between Rapid Tooling and Production Tooling?
  • Rapid (Soft) Tooling: Aluminum/P20 Steel. Life: 5k-10k shots. Lead time: 15 days.

  • Production (Hard) Tooling: NAK80/H13 Steel. Life: 100k-1M+ shots. Lead time: 4-6 weeks.

Why do I need a Draft Angle?

Draft angles (1°-2°) allow the part to eject from the mold without dragging.

  • Rule: Add 1.5° draft for every 0.025mm (0.001″) depth of texture (VDI 3400).

How do I prevent Sink Marks?

Follow the 60% Rule: Ribs and bosses should be max 60% of the main wall thickness. Use Coring to maintain uniform wall thickness.

What is Overmolding vs. Insert Molding?
  • Overmolding: Molding soft rubber (TPE) over a hard plastic substrate (e.g., tool handles).

  • Insert Molding: Molding plastic around a metal insert (e.g., brass nut).

What standard textures do you offer?
  • SPI A-1/A-2: High Gloss.

  • SPI B-1/B-2: Semi-Gloss.

  • SPI C-1/C-2: Matte.

  • MT / VDI 3400: Textured (Spark Erosion).

Do you offer "Family Molds"?

Yes. A family mold produces multiple different parts (e.g., top and bottom enclosure) in one shot to save tooling costs. Note: Parts should be of similar size and material.

What is your standard injection molding tolerance?

Typically ±0.005″ per inch (±0.125mm per 25mm). Tighter tolerances depend on material shrinkage rates.

When should I use Vacuum Casting?

 It is the perfect “bridge” for 20-100 units. It delivers production-like quality (color, texture, rubber hardness) without the high cost of metal molds.

How many parts can one mold make?

One silicone mold typically lasts for 15-20 shots before dimensions degrade. For 100 parts, we make 5 molds.

Can you match Pantone colors?

Yes. We mix pigments into the PU resin to match any Pantone (PMS) or RAL color exactly.

What materials are available?

We use PU resins simulating production plastics:

  • ABS-like (PX-200)

  • PC-like (Clear, PX-5210)

  • Rubber-like (TPE/TPU, Shore A 30-90)

  • PP-like (High impact)

What is the Master Pattern made of?

We usually use SLA 3D Printing or CNC Machining to create the master pattern, which is then hand-polished to the desired finish before making the silicone mold.

What is the K-Factor?

The K-Factor is the ratio of the neutral axis to material thickness, used to calculate the Flat Pattern. We calculate this automatically; you just provide the folded 3D model.

What is the minimum Bend Radius?

Generally 1x Material Thickness (1T).

  • Aluminum: 1T.

  • Steel: 1T.

  • Stainless: 1.5T. Going smaller risks cracking the material.

How close can a hole be to a bend?

Holes should be at least 2.5x Material Thickness + Bend Radius away from the bend line to prevent distortion (ovalization).

What finishes do you offer for Sheet Metal?
  • Powder Coating: Durable, decorative.

  • Anodizing: (Aluminum only).

  • Zinc Plating: Corrosion resistance for steel.

  • Silk Screening: Logos and labels.

  • PEM Insert Installation: Press-fit nuts and studs.

What cutting methods do you use?
  • Laser Cutting: For precision and complex shapes.

  • Water Jet: For thick materials or materials sensitive to heat.

  • NCT Punching: For simple holes and louvers in high volume.

How much thickness does Anodizing add?
  • Type II (Standard): Adds ~5-10μm (0.0002″-0.0004″). Usually negligible for general tolerances.

  • Type III (Hard): Adds ~25-50μm (0.001″-0.002″). This significantly affects dimensions and holes may need masking.

What is the difference between Anodizing and Powder Coating?
  • Anodizing: Chemical integration with the metal. Thin, metallic look. Only for Aluminum/Titanium.

  • Powder Coating: A sprayed plastic layer baked on. Thick (~80μm), durable, hides surface defects. Applicable to any metal.

What is "Passivation"?

Passivation is a chemical process for Stainless Steel. It removes free iron from the surface to enhance corrosion resistance without changing the part’s dimensions or appearance.

Can you do Laser Engraving?

Yes. We can laser engrave part numbers, logos, and QR codes on both metal and plastic parts.

Are you ISO certified?

 Yes, our facility is ISO 9001:2015 certified. We strictly follow QMS procedures for traceability.

What is First Article Inspection (FAI)?

For production orders, we manufacture a sample and provide a full dimensional report verifying every feature. We wait for your FAI Approval before running the full batch.

Do you use CMM inspection?

Yes. We use Coordinate Measuring Machines (CMM) to verify complex GD&T (flatness, concentricity, profile) that calipers cannot measure.

What reports are included?
  • Certificate of Conformity (CoC).

  • Dimensional Inspection Report.

  • Material Mill Certificate (Heat Number).

  • RoHS / REACH Declaration (upon request).

What is your policy for defective parts?

We offer a 100% Quality Guarantee. If parts deviate from your drawing tolerances, we will re-manufacture them for free (priority expedited) or issue a refund.

What payment methods do you accept?
  • T/T (Wire Transfer): Standard.

  • PayPal: For samples (<$1000).

  • Credit Card: Via secure link.

What are your Payment Terms?
  • Standard: 50% Deposit, 50% Balance before shipment (after QC).

  • Corporate: Net 30 available for approved long-term partners.

What Incoterms do you use?
  • DAP (Delivered at Place): We ship to your door; you pay duties.

  • DDP (Delivered Duty Paid): We handle shipping and duties.

  • EXW (Ex Works): You arrange pickup.

Can you provide HS Codes?

Yes.

  • CNC Parts: 8487.90

  • Plastic Parts: 3926.90

  • Molds: 8480.71

Which carriers do you use?

DHL, FedEx, UPS, TNT.

Do you offer split shipments?

Yes. We can manufacture in bulk and ship in installments to manage your inventory space.

How do you package parts?
  • Inner: Bubble wrap, EPE foam, Tissue paper.

  • Outer: Double-wall carton.

  • Heavy: Custom Plywood Crate (No fumigation required).

Can I use my own shipping account?

Yes. Provide your FedEx/DHL/UPS account number, and we will ship Freight Collect.

Do you use Conflict Minerals?

No. We are committed to ethical sourcing and do not knowingly use conflict minerals (3TG).

Can I visit your factory?

Yes! We welcome clients to visit our facility in China. Contact us to schedule a tour.

How long do you keep my files?

We archive files for 2 years for easy re-ordering. We can delete them immediately upon request.

What currencies do you accept?

USD (US Dollar) and EUR (Euro).

Do you handle customs clearance?

Under DDP terms, yes. Under DAP terms, the carrier (DHL/FedEx) acts as the broker, but you are the importer of record.

What if goods are lost in transit?

If shipped on our account, we insure the shipment and will remake the parts or assist with the insurance claim.

Do you offer blanket orders?

Yes. You can place a yearly order to lock in pricing, and we release shipments monthly.

What languages does your team speak?

Our engineering and sales teams speak fluent English.

Can you match color from a physical sample?

Yes, if you send us a sample, we can use a colorimeter to match the color for painting or injection molding.

Do you offer polishing for clear plastics?

Yes. We offer Vapor Polishing for Polycarbonate (PC) to achieve optical clarity.

What is the maximum size for Vacuum Casting?

Typically up to 1000mm x 600mm x 500mm. Larger parts are possible but require segmented molds.

Get A Free Quote Now !
Contact Form Demo (#3)

Upload Your 2D/3D Drawings
Let us know your specific requirements

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Get A Free Quote Now !

Contact Form Demo (#3)

Upload Your 2D/3D Drawings
Let us know your specific requirements

If you have any questions, please do not hesitate to contact us.